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Frequent, managers told assemblers to “work smarter, not harder” without giving them with the tools to achieve this goal. This was especially challenging for workers who had to lift heavy objects all around their workstations. Today, nevertheless, they can “lift smart and work easier” thanks to numerous types of state-of-the-art cranes, hoists, wise assist devices and perform positioners.

Assemblers at one Turkish motor plant welcome these methods to ease the assembly of front and rear suspensions for just two auto models. Initially, each suspension was installed having a pneumatic loader. But their slow speed, lack involving control and difficulty changing to different suspension loads slowed production considerably—preventing individuals from meeting the setting up rate of 50 suspensions per hour.

To solve the problem, managers replaced the pneumatic loader along with two Easy Arm lifting devices manufactured by Gorbel Inc. Both devices are 10 feet huge, have a 10-foot reach and have G-Force technology that gives you more control, greater speed and easier lifting compared to loader. Lift capacity is generated by way of servo-controlled actuator at the top end of the device. A coiled air brand connects the actuator into a handle that maneuvers the actual part.

One Easy Arm is equipped with a Q330 actuator that will lifts and moves 220-pound prominent suspensions. The other device carries a Q165 actuator, and them handles 165-pound rear suspensions.

Assemblers in the Oerlikon Fairfield plant inside Lafayette, IN, also make good utilization of Gorbel’s Easy Arm rising devices. The company creates Torque Hub gears along with drives for OEMs globally.

Each product weighs 40 to 80 pounds whenever assembled. Until recently, assemblers at one do the job cell manually moved each part to your worktable from nearby heaps, rotated and flipped the actual increasingly heavier assembly, and moved the finished product with a storage area.

Facility engineering supervisor Anthony Schenk says this approach leaded to each worker assembling just six or seven products per shift, about 20 each day over three shifts. More importantly, the manual lifting produced excessive wear out on the worker day after day.

Two years ago, the provider installed Easy Arms to boost worker ergonomics and increase productivity. A handle using end-of-arm tooling enables the actual assembler to easily access parts, and rotate in addition to flip the assembly. The center of productivity, Schenk says a worker now assembles 10 units per shift—a 300- per cent increase.
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